Laser Welding System Retrofit & Welding Equipment Modernization
Update your older exisitng Laser welding Robot with our PhotonWeld R8-X Series Modern Laser Welding Unit
Machines that have been in operation for many years may still perform reliably, but may contain outdated components or technology that limit performance or efficiency. Lasermach provides laser welding system retrofit and robot welding equipment modernization services that update key machine technologies while preserving the core mechanical structure of the equipment.
Laser WeldingrRetrofit solutions allow customers to modernize their machines while avoiding the cost and disruption associated with purchasing entirely new equipment.
Laser Welding system retrofit services include:
- Replacement of outdated electrical systems and control components
- Upgrading welding technology by high performance laser sources
- Modernizing machine control interfaces and software platforms
- Improving machine safety systems and protective features
- Upgrading auxiliary equipment, such as cooling or ventilation systems
These improvements help extend the useful lifespan of existing machines while improving reliability and operational capability.
Lasermach provides machine performance, modernize control systems, add automation, and extend equipment lifespan—helping you improve productivity without replacing existing laser systems.
As manufacturing technologies continue to evolve, production requirements often change faster than the lifecycle of industrial equipment. Robotized Welding equipment that once met operational needs may require improvements in performance, automation capability, or control functionality to keep pace with modern manufacturing standards. Instead of replacing entire systems, upgrading or retrofitting existing equipment can provide a practical and cost-effective solution.
Lasermach offers comprehensive upgrade & retrofit services designed to help customers modernize their robotized welding equipment, enhance processing performance, and extend the operational lifespan of their machines. Our engineering team evaluates each system carefully to identify opportunities for improvement and develops upgrade strategies tailored to specific production requirements. By integrating advanced components, updated control technologies, and improved automation features, our upgrade solutions help customers to increase productivity, to improve processing precision, and to maintain the long-term value of their equipment investment.
Ready to run Robot/cobot laser Welding Plug-in units
Robotic welding is one of the most common robotic applications in the industrial sector, being driven mainly by the automotive sector for the last several decades.
Robotic welding is most productive when completing high-volume, repetitive welding tasks. With the new flexible robots and cobots small batch production and even single part production is in reach of any robot with PhotonWeld-R8-X Fiber laser welding units from Lasermach.
With robotic welding integration, you can:
- Decrease Employee Risk to Burns & Hazardous Fumes
- Increase Quality & Consistency of Welds
- Decrease Time Required to Finish The Job
- Decrease Space Needed to Perform Tasks
- Decrease Labor Costs
with integration of our predefined Wobble-R units, you can:
- Decrease even more Employee Risk to Burns & Hazardous Fumes
- Increase Quality & Consistency of Welds
- Increase drastically the welding speed
- Decrease Time Required to Finish The Job
- Decrease on a huge scale the post processing of your welded parts
- Decrease drastically Labor Costs
- Decrease Heat-affected zone (HAZ)
Wobble-RX-8: Fiber Laser Welding Packages for Robot and machine integration with adjustable welding width and crash prevention
Pre-engineered laser welding units for robot cells are turnkey solutions for manufacturers or robot integrators who need to advance their capabilities for the future by automating welding processes to increase competitiveness, quality, and profitability.
Significant productivity gains
Lasermach provide full predefined units to replace any conventional welding system on any robot or automated machine.
Laser welding is an unknown or unexplored option for many manufacturers with automated welding applications, but it is just as easy to implement as other robotic welding systems. The fast travel speeds and low heat input of laser welding makes it especially well-suited for sheet metal welding applications that require precision and attention to aesthetics.
For operations now using MIG, TIG or resistance spot welding, a switch to laser welding can significantly improve productivity — saving time and money while still producing high-quality welds. Implementing our Wobble-R units in your exisiting Robot welding linne is a piece of cake.
Wobble-RX-8 + Fiber laser wobble welding integration till 3kW for robots with vcrash preventie
Adjustable Wobble diameter = Adjustable welding Width
Remote Laser Welding Robot-Ready System "Wobble-R" series
- High-quality beam with high-output (till 3 kW) by Direct fiber Laser oscillator
- Low distortion & high-speed welding
- High energy density allows low heat input welding.
- Lower running cost
- Energy conversion efficiency is more than 3 times as high as any other welding device, which reduces electricity costs.
- Very small HAZ-zone (Heat affected Zone)
- Great condition tolerance
- Increased tolerance for gap and target point misalignment (Unique adjustable process of Wobbling/Spinning process)
- Easy-to-use
- Easy settings of weld conditions
- High functionality trepanning/wobbling head - Compact, lightweight, and easy maintainability
- Universal adaptable to any robot even for a not not specialized robot for Laser welding
Replace your exisiting Welding unit by our PhotonWeld RX-8 Wobble laser welding unit with anit crash and wire feederf
Automated production lines now include flexible manufacturing that provides the ability for robots to work on different types of products in the same workcell. Flexible production lines enhance the set-up investment longevity, maximize the space, increase productivity, and enable increased manufacturing volume.
These ingenious flexible production lines are being installed across the globe, bringing a variety of benefits such as as being able to process multiple variations of a part without manual changeovers. Typically, product revisions require a good deal of additional floor space; flexible production lines remove any need for additional equipment for product revisions. We simply replace exiting welding units by our wobbleR+ units and bring your production to new heigths of quality, speed and economical savings.
This allows the same line to manufacture two different versions of a particular component in the same cell. A minor change in parameters no longer would require the part to be manufactured in a different cell or a manual intervention. Different parts could flow through the same line, uninterrupted, with alternate programs being detected and run in real-time. This means that your existing line could process revised parts while also continuing to manufacture the legacy version.
Flexible manufacturing lines also provide for routing flexibility which is the ability for multiple robots to perform the same application on the same part. At Lasermach, we offer customized solutions for multi-robot workcells based on product requirements.
Furthermore, these flexible production fiber laser lines provide for more flexibility when there are necessary changes to the product volume. Any application, no matter the size of the robot, will have improved speeds with robots, allowing them to handle higher volumes and adjust more easily to changes.
The sky is the limit; no matter the size of your company. Bringing ultimate flexibility and a variety of configurations to your production line is possible with the right tools and experts. Experts at Lasermach are ready to find a creative solution for you and bring your business to its full potential with a flexible manufacturing line. .
Seam Sealing and Butt Weld with Loose tolerance
Bridge wide gaps with our Wobble-Cube
- Larger Wobbling Spot Size helps bridging bigger gaps
- The required tolerance for fit-up is reduced
- The lower tolerances needed reduce the machining costs
- Non tolerance parts can still be used : less scrap, less losses = big savings
- Maximum yield and quality of welded part