Moldmax Laser Welder Delivers Big on Time and Cost Savings for Small Mould Repairs
MoldMax Laser welder’s ergonomic design and functionality makes small repairs faster and easier for every mold user
LASER WELDING SYSTEM FOR LARGE MOULD REPAIRS
Lasermach® offers advanced laser solutions, ideal for fast, precise, and durable interventions on dies of various sizes and materials.
Our technology allows for repairing, reinforcing, and modifying dies with millimeter-level control, reducing costs and machine downtime.
Our Moldmax III Pro is a semi-automatic laser welding system on wheels, specially designed for carrying out maintenance or repair work on large moulds.
The special design of Moldmax III Pro allows the welding head to be positioned in hard-to-reach areas, especially when the workpiece cannot be moved due to its weight and size.
The machines are equipped with a 300W QCW fibre laser source, which provides exceptional productivity, flexibility and efficiency.
Optional they can be provided with a 1000 or 1500 CW fiber laser or with a QCW source with different power
HIGH-PERFORMANCE, MINIMAL MAINTENANCE - FOR BIG SIZE PIECES - FOR COMPLEX WELDS
For large, heavy, or difficult-to-transport pieces. - For welding in difficult spots.
The fully articulated laser welding head of our Moldmax III Pro laser mould repair machines allows welding even in particularly difficult areas, such as narrow, deep grooves, internal corners and external edges.
Excellent results are obtained on steels, copper and aluminium alloys, as well as on copper and cast iron.
Depending on the type of filler wire used, it is possible to achieve high-hardness overlays, eliminating the need for subsequent heat treatments on molds.
Moldmax III Pro series, offer total laser control for uniform and precise weld seams even at low power levels.
It has a multifunction console for setting parameters and manually or automatic moving the axes.
The console is easy portable for even better acces to the welding places.
Manufacturing moulds and tools is definitively a very costly process and their service lives are often shortened due to wear and tear, damage, and corrosion
Manufacturing moulds and tools can be a costly process, and their service lives are often shortened due to wear and tear, damage, and corrosion. However, laser welding has emerged as a promising solution to significantly enhance the lifespan of moulds and tools through laser deposition welding. The Die Mould Laser Welding Machine, developed by Lasermach, offers exceptional performance and flexibility in this regard.
Our robust and high-performance MoldMax III Pro Series Die Mould Laser Welding Machine enables the welding of intricate structures that would otherwise be challenging or even impossible to weld using traditional welding technologies. This is particularly advantageous when working with delicate materials such as plastic or glass moulds. With precise control over laser energy and exposure time, the machine allows for welding of metallic materials with high melting temperatures and excellent thermal conductivity. Moreover, it possesses the capability to weld different types of metals, further expanding its versatility.
Applicable materials and applications
Tool Steel-
- Cold Work : 1.4718, SKD11, Dell, Dc53,….
- High Speed : 1.3348, SKH 55,….
- Hot Work : X25CrMoS, SKD61, DHA1, DH2F,….
- Plastic Work : 1.2311, S45-50-SSC, P-20, NAK80 Px4, Stavax, M300,…
- Gray Casting Iron – GG 20, GG 25,(FC), GGG 40, GGG 50, GGG 60, GGG 70L, GGG, 90(FCD).
- Special Materials – Super alloys, Colmonoy, Stellite, Duplex Stainless steel, Aluminum, Titanium, Inconel alloys, Hastelloy, Ni-Resist, Magnesium, Molybdenum, Nickel, (Silver), Tin, Zinc, (Gold).
- Special Process – Etching, Mirror finishing.
Laser Technology in Die Tool And Mold Mould Laser Welding & Repairing
Fiber Laser Mobile Laser Mould Welding Machine is an innovative and advanced technology that has revolutionized the welding industry
- Fiber Laser Mobile Laser Mould Welding Machine is an innovative and advanced technology that has revolutionized the welding industry.
- This machine offers high precision and accuracy in welding, making it ideal for welding molds and other small and intricate parts.
- The mobile feature of this machine makes it even more convenient and efficient, as it can be easily moved to the desired location without any hassle.
- With the Fiber Laser Mobile Laser Mould Welding Machine, you can achieve high-quality welds that are strong and durable.
- This machine uses a laser beam to weld the mold, which ensures a clean and precise welding process.
- The use of laser technology also minimizes the risk of warping, cracking, or distortion, which can often occur during traditional welding processes.
The Fiber Laser Mobile Laser Mould Welding Machine is also very versatile, as it can be used to weld a variety of materials, including steel, aluminum, copper, and more. This means that you can use this machine for various applications and industries, such as automotive, aerospace, electronics. One of the most significant benefits of this machine is its efficiency. It can complete welding processes in a fraction of the time that traditional welding methods would require, which saves both time and money. The speed and accuracy of this machine also increase productivity, allowing you to complete more jobs in less time.
- In conclusion, the Fiber Laser Mobile Laser Mould Welding Machine is a game-changer in the welding industry.
- Its precision, versatility, and efficiency make it an excellent investment for businesses that require high-quality welds.
With this machine, you can increase productivity, save time and money, and deliver exceptional results to your clients.
Advantages of our Solutions
Absolute precision:
The laser allows extremely accurate interventions, restoring damaged surfaces without deforming the die.
Minimal thermal input:
Laser technology reduces the risk of thermal alterations, preserving the mechanical properties of the material.
Speed and flexibility:
Fast interventions with the ability to work even on complex or hard-to-reach surfaces.
Cost savings:
Localized repairs that avoid expensive die replacements or full reconstructions.
Compatibility with various materials:
Steel, special alloys, and other metals commonly used in industrial dies.
Durability:
Laser welds ensure robust repairs, resistant to wear and mechanical stress.
Industrial Applications
Repair of cracks, wear, and surface damage on dies for plastic, metal, and rubber molding.
Reinforcement and reconstruction of edges, cooling channels, and other critical parts.
Modification of shapes and profiles to optimize die functionality.
Welding of inserts and additional components to extend die lifespan.
Scheduled maintenance to prevent unexpected failures and improve productivity.
Moldmax III Pro and Moldmax III Pro Plus Series
Laser welding system for tools, moulds and dies - Laser Systems in the Mould Making Industry - Laser welding for mould repair
Moldmax III Pro series
MOLDMAX III PRO: Mobile Laser welding machine for Mould, Die and tools with crane structure - Jib Arm Laser Mold Repair Welding Machine
